Aluminum die casting companies in the United States are at the centre of popular markets like automotive, aerospace, defence, industrial equipment, consumer goods, and electronics. With the potential to create strong, lightweight, precision parts, die casting companies enable manufacturers to deliver innovative products in a cost-effective and scalable manner. The market for great quality castings indeed continues to expand as automation, materials science and finishing technologies advance.

In this article, we will showcase some of the top aluminum die casting manufacturers in the USA and beyond, each with its unique strengths, years of expertise, and advanced capabilities that complement the market. From large production forces with decade-long experience to more specialised family-owned businesses endowed with craftsmanship and flexibility, they provide a solution package – from mould design and tooling to machining, finishing and assembly.

What sets these companies apart is not only their capability to produce parts with highest overall accuracy and reliability, but also their dedication to engineering support, customer collaboration, and just-in-time delivery. 

1. GC Precision Mold Co., Ltd.

Year of Establishment: 1999
Number of Employees: 100-200
Business Type: Serving industries such as the auto, aero, and electronics industries, the company has gained international market trust.

Website and Contact:

Sito web: https://aludiecasting.com/
Contact: +86 131 4886 5556
Email: info@aludiecasting.com
Indirizzo: No. 30 Huan Zhen Rd, Qi Shi Town, Dongguan City, Guangdong Province, China, 523516

Company Profile

Alu Die Casting China GC Precision Mould Co., Ltd is one of the main Chinese manufacturers of custom metal and plastic components since the year 1999. The company has more than 20 years of experience specializing in aluminum (ADC12, A380, 6061, etc.), zinc (Zamak series), magnesium and bronze die casting, as well as gravity casting, precision CNC machining, plastic injection molding, and advanced surface finishing. It serves world markets such as the USA, Canada, Germany, France, Italy, Finland, Switzerland and Norway with high-pressure and gravity casting, plus high-tech finishing of the castings. The company is a full-cycle production with tight tolerance, efficient production and efficient delivery, under the ISO 9001 fully certified. 

Why Choose Us?

The full in-house solution provided by GC Precision, which includes mold design to delivery services, is backed by 20 years of experience and ISO 9001 certification. Their versatile alloy offerings (aluminum, zinc, magnesium, bronze), high-pressure casting machines (120-1650 tonnes), and meticulous CMM measurement guarantee quality and efficiency. They are a reliable global engineering and manufacturing solutions company because of their competitive Chinese pricing, quick turnaround, and experience exporting their products to all corners of North America and Europe.

Settori serviti 

Types of market served by GC Precision include automotive type, aerospace, water craft, electronics, telecommunication, lighting, medical equipment, machinery, fashion (jewelry, clocks), robotics. Their complete production lines, metal and plastic forming, CNC machining, finishing and assembly, guarantee bespoke component solutions within industry, be it high-quality medical and optical equipment, or heavy outdoor machinery and sophisticated consumer products.

2. CNM Tech Co., Ltd.

Year of Establishment: 20+
Number of Employees: 100-200
Business Type: CNM Tech is focused on aluminum, magnesium, and pressofusione di zinco, CNC machining, surface finishing, and assembly.

Website and Contact:

Sito web: https://www.thediecasting.com/
Contact: +86 13045898002
Email: sales@thediecasting.com
Indirizzo: Rm 101, No.40, Donghu Road, Jinglian, Qiaotou town, Dongguan city, Guangdong Province, China. 523520.

Company Profile

CNM The Die Casting Company is a die-casting firm based in Dongguan, China, specializing in die casting of aluminium, zinc, and magnesium in combination with CNC machining, metal stamping, plastic molding, and surface treatments. With in-house tool room facilities and 100 to 2,000-tonne die cast machines, the company works with components as small as a few grams up to 20 kg. They may assist in providing general solutions: beginning with making molds and machining, anodizing, electroplating, powder coating, assembly, etc., which means contributing to a high degree of precision and quality through companies which already operate in different regions of industry. These offer scalable and trusted die cast solutions with combined production and high capabilities. 

Why Choose Us?

Select CNM The Die Casting Company due to overall in-house capacities such as tool room mold making, die casting, surface finishing and assembly with support of versatile machinery (100-2000 tonne) and component size up to 20 kg. They are unified, lead time, and customization need production. Having mastered their knowledge in several types of casting alloys and finishing processes, they are always able to provide accuracy in the manufacturing of components as required by their clients. 

Settori serviti

The company’s target market spans an extraordinarily wide industry boundary, including cars, aeroplanes, electronics, consumer goods, and industrial equipment. They can die cast, CNC machine, stamp, mold, and anodize and powder-coat parts, which means that they can utilize their die casting, CNC machining, stamping, molding, and finishing to produce durable and precisely engineered parts used in complex mechanical-oriented material parts and for decorative consumer goods.

3. American Precision Die Casting

Year of Establishment: 2006
Number of Employees: 150-300
Business Type: Suppliers of high-impact components for the automotive, military, industrial, and consumer business sectors.

Website and Contact:

Sito web: https://apdiecasting.com/
Contact: (573) 885-0018
Email: lhoffman@apdiecasting.com
Indirizzo: 100 American Way, Cuba, MO 65453

Company Profile

American Precision Die Casting (APDC) was established in June 2005 in Cuba, Missouri and is a privately owned leader in the aluminum alloy 380 die casting manufacturing field. APDC is a 5-acre facility with 26,600 square feet of manufacturing space and over 200 combined years of die casting experience on three daily shifts. They are experts in design collaboration, cold-chamber die casting, automated manufacturing and extended value-added services. APDC’s optimized production processes, utilizing lean principles, advanced automation and ISO-based quality systems, provide unmatched precision, economics, and reliability for each and every casting project.

Why Choose Us?

APDC is a unique blend of deep technical knowledge–represented by over 200 years of combined industry experience–and lean manufacturing, SMED, and Six Sigma methodologies for superior quality and fast delivery. Their flexible and fully automated production environment enables just-in-time delivery, cost-effective production and facilitates cooperative design. Designed with a customer-first model, they provide unprecedented responsiveness, predictable value and customized solutions that optimize operational performance from tooling through finished parts.

Settori serviti 

APDC services a wide range of industries, including automotive and aftermarket, truck, industrial and consumer products, lighting, electric motor and military/defence. Projects involve high precision die-cast parts for metering equipment, electrical motor housings, industrial parts and mission-critical military hardware. From mold design and fabrication to finishing and comprehensive assemblies, APDC’s range of services and commitment to quality and confidentiality ensure that customized, resilient solutions are always provided for these demanding markets.

4. Apex Aluminum Die Casting Co. Inc.

Year of Establishment: 1980
Number of Employees: 200-300
Business Type: Apex Die Casting focuses on aluminum and zinc die casting with high pressure and provides machining, manufacturing of tooling, and assembly services.

Website and Contact:

Sito web: https://www.apexdiecasting.com/
Contact: 937-773-8318
Email: sales@apexdiecasting.com
Indirizzo: Apex Aluminum Die Casting Co., Inc., 8877 Sherry Drive, Piqua, Ohio 45365

Company Profile

Apex Aluminum Die Casting Co., Inc. is a privately owned precision production company established in 1980 and is located in Piqua, Ohio. They have a 100,000 ft2 plant in the Midwest that takes pressofusione ad alta pressione of aluminum and zinc. They work with components ranging in size between 1 ounce and 18 pounds and volumes ranging from single pieces to 100,000 per year. They have full internal capacities such as design and manufacturing of their own tools, flexible casting, CNC machining, finishing (e.g. sanding, painting, vacuum impregnation), and assembly. They have 14 custom cast machines, a tooling shop of their own and complete finishing divisions to offer end-of-the-line solutions with strict quality control.

Why Choose Us 

Select Apex with moldable, low- to mid-volume precision die casting supported by more than four decades of family experience. Their 100,000 ft2 plant, equipped with 14 custom-designed casting machines and a complete in-house tooling and finishing department, can maintain tight tolerances (+- 0.0005) and provide rapid turnarounds. Their single roofs provide efficient integration of supply chains with seamless tooling support, multi-purpose casting, machining and finishing.

Settori serviti 

Apex has a wide spectrum of industrial clients in the United States, including energy and power systems, telecommunications, robotics and automation, packaging and machinery, industrial manufacturing, and defence. Their superior die casting, machining, tooling, and finishing facilities ensure that they provide precision-engineered parts to satisfy industries that need durability, precision and regulatory stability.

5. Kenwalt Die Casting Corp

Year of Establishment: 1968
Number of Employees: 50+
Business Type: It specializes in die casting of aluminum and zinc, CNC machining, metal finishing, powder coating and assembly, and surface treatments.

Website and Contact:

Sito web: https://kenwalt.com/
Contact: +1 (818) 768-5800
Email: ken@kenwalt.com
Indirizzo:  8719 Bradley Ave, Sun Valley, CA, United States, California

Company Profile

Established in 1968 by Kenneth and Walter Zaucha, KenWalt Die Casting Company Pvt is a privately owned metal casting facility based in Sun Valley, California, that is ISO 9001 certified and ITAR registered. With over  50 years of experience, KenWalt is the aluminum and zinc die casting expert, utilizing a proprietary vacuum-assisted process that results in reduced porosity and increased density. Their one-stop services include design and tooling, CNC machining, metal finishing operations (e.g. powder coating, anodize and chrome plating), assembly and Kanban delivery systems. Reliable: KenWalt ranks high for quality, delivery and engineering collaboration due to our reputation for translating design vision into a reliable production reality. 

Why Choose Us?

KenWalt provides high-quality die casting solutions that have been enhanced over five decades. Vacuum-assisted castings are dense, free from defects, and the integrated automation of sprayer, ladler and controller is accurate and effective. With the added capability of in-house tooling, machining, finishing and assembly, every stage is strictly controlled. Ceramic material with ISO 9001 certification, ITAR registration and Kanban delivery assures you quality and reliability as well as prompt delivery of your precision parts with demanding accuracy and engineering performance requirements, making KenWalt a one-stop supplier. 

Settori serviti 

KenWalt provides a broad range of services for industrial equipment manufacturing, transportation, consumer products, medical devices, defence, aerospace and space. Their casting and finishing capabilities also revolve around the automotive industry, appliances, computers, construction, lighting, electrical, HVAC, irrigation, water systems, solar energy, nuclear energy, sporting goods and more. From the strength necessary for heavy industry applications to the critical clearance and fit necessary for mission-critical components, KenWalt Engineered Precision reliably serves an array of industrial markets with honour and performance.

6. G & M Pressofusione

Year of Establishment: 1978
Number of Employees: 50-200
Business Type: Produciamo pressofusioni di alluminio di alta qualità a prezzi competitivi, con consegne rapide e soddisfazione del cliente.

Website and Contact:

Sito web: https://www.gmdiecasting.com/
Contact: 630-595-2340
Indirizzo: 284 Richert Road, Wood Dale, IL 60191

Company Profile

G & M Die Casting è stata fondata nel 1978 ed è ora una struttura all'avanguardia di 70.000 piedi quadrati a Wood Dale, Illinois, vicino all'aeroporto O'Hare. L'azienda è specializzata nella pressofusione di alluminio con capacità produttive complete di lavorazione CNC, trattamento termico, granigliatura, sbavatura vibratoria, cromatura di conversione e verniciatura. Grazie a un team di lunga data e alla capacità della sala attrezzi, l'azienda è in grado di creare stampi personalizzati su nuovi ordini di stampi e di fabbricare utensili di alta precisione con tassi di scarto estremamente bassi. G & M è un fornitore unico di pezzi meccanici fusi e di pezzi finiti per l'industria. 

Why Choose Us?

Considerate G & M per gli anni di esperienza nella pressofusione di alluminio, per le capacità di fabbricazione snella e per l'esecuzione e la produzione di qualità. Le dimensioni e la manutenzione dell'impianto vicino all'aeroporto O'Hare consentono di offrire consegne rapide e accesso ai clienti, mentre gli abili selezionatori producono bassi tassi di difettosità e tolleranze ristrette. Offrendo uno sportello unico - che comprende la pressofusione, la lavorazione, il trattamento termico e le finiture speciali - G&M fornisce componenti di alta qualità e su specifica a costi competitivi, con un servizio efficiente e reattivo. 

Settori serviti 

G & M Die Casting fornisce servizi ai produttori OEM in una varietà di settori, tra cui quello aerospaziale, automobilistico, industriale, medico e motociclistico. La fusione di un'ampia gamma di prodotti e materiali di precisione, dall'alluminio a una serie di parti lavorate e finite di precisione a testa mobile: L'ampia gamma di capacità ci consente di fornire pezzi meccanici rigidi e finiti che si adattano a una varietà di settori e utilizzi, esteticamente gradevoli e con prestazioni conformi alle specifiche. 

Conclusione

Con la sua ineguagliabile miscela di precisione, forza e versatilità, la pressofusione di alluminio ha consolidato la sua posizione di pilastro del moderno ecosistema produttivo. Le aziende presentate testimoniano la profondità della conoscenza e dell'innovazione dell'industria della pressofusione statunitense e dei leader globali che hanno esteso i loro servizi ai mercati nordamericani ed europei. Ogni azienda ha trovato i propri punti di forza, che si tratti di pressofusione ad alta pressione, di tecnologia assistita dal vuoto, di automazione a più stadi o di produzioni flessibili a basso/medio volume.

Ciò che accomuna tutte queste aziende è l'impegno costante per la qualità, l'efficienza e la soddisfazione del cliente. Il loro servizio non consiste semplicemente nella produzione di pezzi fusi, ma anche nella creazione di soluzioni complete, in cui si combinano il servizio di progettazione, l'attrezzaggio, la lavorazione, la finitura e l'assemblaggio. Pertanto, fino a 24 ore al giorno, 7 giorni su 7, la soluzione serve come abilitatore esterno per le industrie che richiedono prestazioni e affidabilità; i costi e i tempi di consegna si riducono, ma d'altra parte la catena di fornitura si snellisce.

Dall'industria aerospaziale e automobilistica ai dispositivi medici e ai beni di consumo, l'impronta di questi produttori ha un impatto sulla nostra vita quotidiana e sulle applicazioni mission-critical. Adottando un approccio di miglioramento continuo, la certificazione ISO e tecnologie all'avanguardia, queste aziende assicurano che l'industria statunitense della pressofusione di alluminio rimanga competitiva sulla piattaforma globale, pronta ad accogliere le mutevoli esigenze di domani.

Domande frequenti

Che cos'è la pressofusione di alluminio?

Pressofusione di alluminio: tecnologia di produzione in cui il materiale di alluminio fuso viene pressato ad alta pressione in modelli di acciaio (stampi) per produrre pezzi leggeri, precisi e ad alta resistenza.

Quali sono le industrie di pressofusione di alluminio più comuni?

La pressofusione di alluminio ha contribuito in modo significativo alla produzione di componenti durevoli ed economici in diversi settori, come quello automobilistico, aerospaziale, dei dispositivi medici, dell'elettronica, della difesa e dei beni di consumo.

Perché le aziende di pressofusione negli Stati Uniti sono la scelta giusta?

Cherry è specializzata nel rigoroso controllo della qualità, nella certificazione ISO, nei tempi di consegna brevi e nella stretta collaborazione con i clienti. A livello nazionale, molti forniscono anche servizi interni completi che coprono tutti gli aspetti, dall'attrezzaggio alla finitura.

Perché la pressofusione di alluminio è migliore di altri tipi di pressofusione?

Ha una buona precisione dimensionale, una finitura superficiale liscia, minori requisiti di lavorazione, una resistenza leggera ed è in grado di coprire forme complesse in volumi elevati.

Come fanno i produttori a qualificare la pressofusione per l'alta qualità?

I loro strumenti e procedure di lavorazione, come il vuoto assistito, la metodologia di ispezione CMM, i sistemi di produzione snella, Six Sigma e i sistemi certificati ISO 9001, garantiscono coerenza e tolleranze ristrette.